Hardware & IoT Division

The physical layer of production AI.

Altiv Labs designs the sensor nodes, boards and radios that put production AI on real devices: energy-harvesting power paths, RF front ends and antennas, and the firmware and telemetry that carry the data to the model.

Recent projects

Hard problems, every discipline, one team.

MIRI™ batteryless sensor on a flexible PCB
Batteryless sensing

Battery-free sensor nodes that live off the air

MIRI™, a compact sensor on a flexible PCB, reports temperature and location on energy harvested from RF. A second node takes radar measurements on power from an organic photovoltaic cell.

  • 1µW MIRI™ average power
  • Temperature · location · flexible PCB · RF harvesting · OPV
Multi-radio gateway board inside its translucent enclosure
Modular connectivity

Multi-radio gateway

A gateway operating LTE, GPS, BLE and LoRa, with antennas matched on the gateway's own enclosure. Firmware on FreeRTOS with encrypted over-the-air updates; the fleet is managed through AWS Greengrass.

  • LTE · GPS · BLE · LoRa · FreeRTOS · encrypted OTA · AWS Greengrass
PCB inspection regions before detection
Embedded vision

Vision engine for an equipment maker's inspection systems

An automated optical inspection system that checks printed circuit boards for defects, fed by multiple high-definition cameras and scanners. The equipment maker designed the machine and its optics; Altiv Labs developed the detection and classification software that runs on the compute inside it.

  • Under 40 ms per inference

Core Expertise

Four disciplines. One integrated lab.

Hardware

PCB Design

Advanced multilayer board design for the most demanding applications. From HDI stack-ups to high-speed differential pairs, every layout is engineered for signal integrity, thermal performance, and DFM compliance from day one.

  • Up to 16-layer HDI with blind/buried vias
  • Impedance-controlled routing & SI simulation
  • High-speed design: DDR5, PCIe 5.0, USB 4.0
  • Thermal management & power delivery networks
  • IPC-2221 / IPC-6012 design rules, full DFM review
RF / Microwave

Advanced RF Engineering

End-to-end RF and microwave design from antenna conception to certification readiness. Our shielded lab supports characterization from 100 MHz to 8 GHz, with in-house EMC pre-compliance to eliminate costly surprises at the certification lab.

  • RF/microwave circuit design to 8 GHz
  • Custom antenna design and pattern measurement
  • EMC/EMI pre-compliance and mitigation
  • High-frequency transmission line engineering
  • Certification support: FCC, CE, IC, RED
Embedded

Firmware & Bring-up

Board bring-up, power sequencing, radio stacks and application firmware on the vendor SDKs the silicon ships with, delivered as repositories your team can build and extend.

  • Board bring-up and power sequencing
  • Radio stacks on the silicon vendor's SDK
  • FreeRTOS firmware with encrypted OTA updates
  • Repositories your team can build and extend
  • In-house dev platforms: Nordic, Espressif, Silicon Labs, Qorvo, InPlay, e-peas
Sourcing

Component Selection & Cost

Bill-of-materials engineering that balances performance, availability and cost, with lifecycle management, multi-source alternatives and supply-chain qualification for every critical part. Design-for-cost is applied from the architecture phase: consolidation, commodity substitution where it doesn't cost performance, and total cost-of-ownership modeling for the volumes you expect.

  • Performance-optimized component selection
  • Lifecycle & obsolescence risk management
  • Multi-source and pin-compatible alternatives
  • BOM consolidation and commodity substitution
  • Total cost-of-ownership modeling

Lab Equipment

Latest-generation instruments.
No compromises.

Our lab is equipped with current-generation test and measurement platforms from the most trusted names in the industry, alongside the latest development kits for rapid wireless prototyping. Every instrument is regularly calibrated and traceable to national measurement standards.

The Altiv Labs bench: Rohde & Schwarz network analyzer and signal generator, regulated power supply, bench multimeter and oscilloscope, with a board under test and an antenna on the mat
RF & Signal Analysis
Rohde & Schwarz
Instruments
  • Spectrum Analyzer — 1 Hz to 26.5 GHz
  • Vector Network Analyzer — 100 kHz to 20 GHz
  • Signal Generator — DC to 6 GHz, modulation-capable
  • Real-Time Oscilloscope — 16 GHz, 80 GSa/s
  • EMI Test Receiver — CISPR-compliant
Test & Measurement
Tektronix
Instruments
  • Mixed Domain Oscilloscope — 1 GHz, 5 GSa/s
  • Arbitrary Function Generator — 100 MHz
  • Digital Multimeter — 6.5 digit precision
  • Protocol Analyzer — USB, PCIe, DDR
  • Power Analyzer — DC to 2 MHz bandwidth
Power Profiling & Analysis
Qoitech
Instruments
  • Otii Ace Pro — power profiler & source measure unit
  • Programmable isolated supply — 0 to 25 V
  • Current measurement — 0.4 nA resolution, up to 5 A
  • Sampling rate — up to 50 kSa/s
  • Battery & energy optimization for embedded/IoT
Wireless SoC & Rapid Prototyping

Modern Development Kits

Instruments
  • Nordic nRF — Bluetooth LE, Thread & Matter SoCs
  • Espressif — Wi-Fi / BLE SoC dev boards
  • Qorvo — UWB & ultra-low-power wireless kits
  • InPlay — connectionless BLE beacon platforms
  • e-peas — energy-harvesting PMIC evaluation kits
  • Silicon Labs — multiprotocol wireless dev kits

All instruments are regularly calibrated and NIST-traceable. EMC pre-compliance measurements align with CISPR 11/22 and FCC Part 15 methodology.

Software & Tools

Professional-grade tools.
Simulation before silicon.

PCB Design & Layout

Altium Designer

Altium Designer

Industry-leading EDA platform for complete PCB design, from schematic capture through layout, design rule checking, and manufacturing output generation.

  • Full schematic capture with hierarchical design
  • Advanced layout with constraint-driven routing
  • Real-time DRC and signal integrity analysis
  • Full manufacturing output: Gerber, ODB++, IPC-2581
  • Component library management and supplier integration
3D EM Simulation

CST Studio Suite

CST Studio Suite

State-of-the-art 3D electromagnetic simulation for RF, antenna, and signal integrity analysis. Enables full-wave solver-level verification before any physical prototype.

  • Full-wave 3D EM simulation (FIT, FEM, MoM)
  • Antenna design, optimization, and pattern synthesis
  • Signal integrity: channel modeling, eye diagrams
  • EMC/EMI field simulation and shielding analysis
  • Co-simulation with circuit and system-level tools

Batteryless and ultra-low power

Electronics that never need a battery.

Batteryless and ultra-low-power circuits are our core expertise. We design devices that power themselves from radio waves and ambient light, with every microwatt accounted for, so they run for years with no battery to replace.

RF and OPV energy harvesting

Rectennas that turn RF into usable power and organic photovoltaic cells that work under indoor light, paired with cold-start circuits, power management and storage sized from the measured harvest rather than the datasheet.

Microwatt circuit design

Circuits, firmware and radios built to run on microwatts. Every sleep, sample and transmit state gets an energy figure, and the budget is proven on the bench before a board is released.

Manufacturing Partners

From prototype to production.
Trusted fabrication partners.

We work hand-in-hand with established PCB fabrication and assembly houses and IoT hardware manufacturers to carry every design from first prototype through volume production — without compromising on quality, lead time, or cost.

Accent Systems
JLCPCB
PCBWay

Latest insights

From our engineering team

hardware

RF Filter Design for ESP32-S3, Part 4: Track Keepout and Crosstalk Isolation

In this post, we demonstrate why traces routed beneath an RF path degrade an ESP32-S3 filter even when the schematic says they’re isolated, and how Track Keepout in Altium, CST re-simulation and component re-tuning restore isolation without giving up S₁₁ matching.

Oct 29, 2026 · 17 min read
hardware

RF Filter Design for ESP32-S3, Part 3: Real Components and EMI Analysis

Ideal components cannot predict the losses and resonances of a fabricated RF filter. Part 3 evaluates frequency-dependent Murata 0402 models, selects practical component values, and transfers them into the CST 3D EM model to analyze S₁₁, EM fields, and power loss as a basis for EMI optimization.

Sep 29, 2026 · 11 min read
hardware

RF Filter Design for ESP32-S3, Part 2: PCB Effects and EM Co-Simulation

An ideal RF filter changes once PCB geometry is included. Part 2 imports the Altium layout into CST, uses EM co-simulation to expose trace, pad, and coupling parasitics, and re-optimizes the component values to restore the target S₁₁ response.

Aug 6, 2026 · 13 min read
hardware

RF Filter Design for ESP32-S3, Part 1: The Ideal Filter and First Layout

An ESP32-S3 RF filter that passes simulation can still fail on the fabricated board. Part 1 of this series builds the foundation: a CLC PI filter designed in CST Studio Suite, optimized with CMA-ES across the 2.4 GHz Wi-Fi channels, and carried into a controlled-impedance Altium layout.

Jul 24, 2026 · 13 min read
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hardest hardware challenge.

Whether you're fighting signal integrity on a high-speed bus, chasing an elusive RF emission, or need a BOM that survives a supply chain shock — the lab is ready.

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